Special Section on Nanophotonics and Plasmonics for Solar Energy Harvesting and Conversion

Plasmonic electrodes for bulk-heterojunction organic photovoltaics: a review

[+] Author Affiliations
Christopher E. Petoukhoff, Manika Jain, AiMei Chang

Rutgers University, Department of Materials Science and Engineering, 607 Taylor Road, Piscataway, New Jersey 08854, United States

Zeqing Shen

Rutgers University, Department of Chemistry and Chemical Biology, 610 Taylor Road, Piscataway, New Jersey 08854, United States

Deirdre M. O’Carroll

Rutgers University, Department of Materials Science and Engineering, 607 Taylor Road, Piscataway, New Jersey 08854, United States

Rutgers University, Department of Chemistry and Chemical Biology, 610 Taylor Road, Piscataway, New Jersey 08854, United States

Rutgers University, Institute for Advanced Materials, Devices and Nanotechnology, 607 Taylor Road, Piscataway, New Jersey 08854, United States

J. Photon. Energy. 5(1), 057002 (Feb 05, 2015). doi:10.1117/1.JPE.5.057002
History: Received October 3, 2014; Accepted November 10, 2014
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Abstract.  Here, we review recent progress on the integration of plasmonic electrodes into bulk-heterojunction organic photovoltaic devices. Plasmonic electrodes, consisting of thin films of metallic nanostructures, can exhibit a number of optical, electrical, and morphological effects that can be exploited to improve performance parameters of ultrathin photovoltaic active layers. We review the various types of plasmonic electrodes that have been incorporated into organic photovoltaics such as nanohole, nanowire, and nanoparticle arrays and grating electrodes and their impact on various device performance parameters. The use of plasmonic back electrodes can impact device performance in a number of ways because the mechanisms of performance improvements are often a complex combination of optical, electrical, and structural effects. Inverted bulk heterojunction device architectures have been shown to benefit from the multifunctionality of plasmonic back electrodes as they can minimize space-charge effects and reduce hole carrier collection lengths in addition to providing improved light localization in the active layer. The use of semi-transparent plasmonic electrodes can also be beneficial for organic photovoltaics as they can exhibit a variety of optical properties such as light scattering, light localization, extraordinary transmission of light, and absorption-induced transparency, in addition to providing an alternative to metal oxide–based transparent electrodes.

Figures in this Article

Surface plasmon resonances that exist on the surface of highly conductive, nanostructured metals have been shown to be of benefit to thin-film, inorganic photovoltaics19 as well as organic photovoltaics.1015 Metals that are efficiently able to support surface plasmons in the visible regime (e.g., Ag, Cu, and Au) tend to have high work functions (either for the pure metal or with a native surface oxide), making them suitable anodes for inverted bulk-heterojunction organic photovoltaics (BHJ-OPVs) due to their more stable anodic behavior (see Fig. 1).16,17 In this paper, we will review recent work on the incorporation of plasmonic electrodes, which are metal electrodes composed of an array of metallic nanostructures, into BHJ-OPV devices, with an emphasis on the inverted architecture. As such, plasmonic electrodes used as back and/or front electrodes of a photovoltaic device are proposed to potentially enhance the performance of inverted BHJ-OPVs through light trapping or localization in the thin-film active layer.1,2,5,12,14,15 In addition to light management, plasmonic electrodes may be suitable replacements for transparent conducting electrodes when employed as the front electrode of the device. By control of the structure and surface work function of the plasmonic electrodes (either through partial oxidation or through application of an interfacial layer), both the optical and electronic properties of the plasmonic electrode can be tuned.

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Fig. 1
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Schematics of typical conventional and inverted bulk-heterojunction organic photovoltaic (BHJ:OPV) device architectures. Note that for conventional devices, the metallic cathode requires low work function metals such as Ca or Mg, or the use of electron transport layers, such as LiF/Al. For inverted devices, the metallic anode requires high work function metals such as Au, Cu, or Ni, or the use of hole transport layers, such as native metal oxides (Ag2O/Ag, CuO/Cu, NiO/Ni) or other transition metal oxides (MoO3, V2O5, WO3) as the back interlayer.

Conventional BHJ-OPVs tend to have low device operational lifetimes, predominantly due to instabilities of the interfaces between the organic layers and the electrodes.18 The most common hole transport layer used in conventional BHJ-OPVs is PEDOT:PSS (see Appendix for list of abbreviations of OPV materials) which, due to the low pH of PEDOT:PSS dispersions, tends to corrode the tin-doped indium oxide (ITO) layer, the most commonly used transparent electrode.19 Additionally, low work function metals are employed as the back electrode (cathode) of conventional devices for electron collection from the BHJ active layer; however, low work function metals tend to degrade in air due to metal oxide or other compound formation, resulting in an increase in the back electrode work function, making such metals unstable cathodes.1618,20 In the inverted device geometry, the transparent (front) electrode serves as the cathode and the metallic (back) electrode serves as the anode through selection of metals with a high work function (e.g., Au, Ni, and Cu) and/or use of suitable electron and hole transport layers on the respective electrodes (Fig. 1). Inverted devices eliminate the need for PEDOT:PSS as the hole transport layer in contact with ITO, and alternative hole transport layers are often used between the metallic electrode and the active layer. Additionally, since formation of a native metal oxide layer can increase the work function of the metallic electrode, a more efficient and stable inverted device can result due to the reduced barrier for hole collection from BHJ materials and the inherent stability of higher work function electrode materials.16,18 It has been shown that, whereas conventional OPVs may degrade to 80% of their initial power conversion efficiency within less than 1 day (unencapsulated), inverted BHJ-OPVs can last up to 40 days (in air) before degrading to 80% of their initial efficiency.20 Over the past 5 years, for various BHJ active layers, the average power conversion efficiencies of inverted devices have ranged from values less than 1% up to 4%,16,2124 while conventional OPVs have reached efficiencies ranging (on average) from 1% to 6%16,21 (with values reaching as high as 10.7% for a single junction OPV25 and 12% for a multijunction cell26). However, in some cases, inverted OPVs have been shown to outperform conventional devices. He et al. recently reported a high-efficiency inverted device with an active layer consisting of PTB7:PC70BM having an efficiency of 9.15% (compared to the conventional configuration using the same active layer, which had an efficiency of 8.24%).27

Nanostructured metallic electrodes can support surface plasmon resonances—strongly coupled light-surface charge density oscillations—and can either be localized (i.e., localized surface plasmon resonances, LSPRs) or delocalized propagating modes (also called surface plasmon polaritons, SPPs).1,2,28 In the case of a discrete metallic nanoparticle (NP), the oscillating electric field associated with light can displace the sea of electrons on the surface of the metal, forming an electric dipole on the metal [Fig. 2(a)].1,2,28 The oscillating electric dipole on the surface of the metal gives rise to large localized electric field intensity enhancements, which can result in an increased photo-induced generation rate of excitons in the active layer of a BHJ-OPV.1,2,4,5,29 Propagating SPPs, which can be excited at the interface between a dielectric or semiconductor and a continuous metallic film, undergo a similar phenomenon as LSPRs except the resonance is delocalized across the metal surface [Figs. 2(b) and 2(c)]. SPPs thus travel across the metal surface but are confined to the interface between the metal and surrounding dielectric/semiconductor medium. In contrast to metallic NPs dispersed into BHJ-OPVs, nanostructured metallic electrodes typically support some combination of LSPRs, SPPs, and hybridized modes.14,15,3032

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Fig. 2
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Electric and magnetic field profiles for surface plasmon resonances. (a) Time-averaged electric field intensity (|E|2) distribution, showing that localized surface plasmon resonances (LSPRs) can have strongly enhanced electric fields near the surface of the nanostructure, leading to enhanced absorption near these electromagnetic “hot spots.”33 (b) Time-averaged magnetic field amplitude (|Hy|) distribution, showing that surface plasmon polaritons (SPPs) can hybridize with Bloch modes in a metallic grating structure to greatly enhance the optical path length in the OPV.32 (c) Time-averaged magnetic field intensity (|Hy|2) distribution at the SPP resonance wavelength from a nanohole array; the spatial mode profile is plotted in the right panel of (c).34 Figures reproduced with permission, courtesy of (a) 33, copyright 2013, Wiley; (b) 32, copyright 2012, Wiley; (c) 34, copyright 2010, OSA.

Plasmonic nanostructures are particularly relevant for thin-film photovoltaics (PVs), which tend to absorb less light (due to the nature of thin films) and often require novel nanophotonic light-trapping techniques to achieve reasonable efficiencies. Plasmonic nanostructures can be incorporated into BHJ-OPVs either by forming metallic nanostructured electrodes or interlayers or by embedding metallic NPs into one of the layers of the device. In this review, we will focus on the optical, electrical, and morphological effects of nanostructured plasmonic electrodes in BHJ-OPV devices. We will not review the plasmonic effects of discrete metallic NPs distributed into BHJ-OPV layers, as there are a number of recent reviews on this subject [e.g., (Refs. 101112131415)]. There are three primary ways in which metallic nanostructured electrodes can be placed inside a PV device: (1) on the back metallic electrode;3142 (2) on the front/transparent electrode;4347 or (3) as a charge transport interlayer inside of the device stack4851 (see Fig. 3). Each of these configurations has different requirements for fabrication and can lead to enhancements in the total absorption as well as in the device efficiency in different ways. Tables 1002 to 3 show the enhancement factors for BHJ-OPV devices incorporating plasmonic electrodes as back electrodes (Table 1), front electrodes (Table 2), or some combination of plasmonic electrodes and nanostructures (Table 3). Here, we will discuss the performance of plasmonic electrodes incorporated into BHJ-OPV devices in each of these configurations, as well as the optical, electrical, and morphological effects associated with them.

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Fig. 3
F3 :

Selected examples of plasmonic electrode architectures reported in the literature. (a) Plasmonic back electrodes consist of a nanostructured opaque metal electrode serving as the back reflector of the device. (b) Plasmonic front/transparent electrodes consist of metallic nanostructures forming a continuous transparent conductive network, such as silver nanowire meshes. (c) Plasmonic interlayers consist of continuous metallic nanostructures embedded in one of the interlayers (electron- or hole-transport layer), which, in some cases, can have a dual role as a both an interlayer and a front/transparent electrode.

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Table 1Table of BHJ-OPV efficiency (η) enhancement factors for devices containing plasmonic back electrodes relative to planar devices (ηplasmonic/ηplanar; actual ηplasmonic values in brackets).
Table Footer NoteaDenotes absorption EF occurring at the wavelength(s) specified in brackets; int = integrated absorption EF.
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Table 2Table of OPV efficiency (η) enhancements for devices containing plasmonic front electrodes relative to planar devices (ηplasmonic/ηplanar; actual ηplasmonic values in brackets).
Table Footer NoteaDenotes absorption EF occurring at the wavelength(s) specified in brackets; int = integrated absorption EF. Note that molecular bilayer heterojunction OPVs include active layer systems where the donor and acceptor are separate layers (separated in the text by a “/”), whereas in BHJ-OPVs, the donor and acceptor are one continuous composite layer (separated in the text by a “:”).
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Table 3Table of OPV efficiency (η) enhancements for devices containing combined plasmonic electrodes and nanostructures relative to planar devices (ηplasmonic/ηplanar; actual ηplasmonic values in brackets).
Table Footer Noteadenotes absorption EF occurring at the wavelength(s) specified in brackets; int = integrated absorption EF. Note that molecular bilayer heterojunction OPVs include active layers where the donor and acceptor are separate layers (separated in the text by a “/”), whereas in BHJ-OPVs, the donor and acceptor are one continuous composite layer (separated in the text by a “:”).

Nanostructuring the back metallic electrode is a common method employed to increase light trapping in the active layer of BHJ-OPVs. Patterns can be fabricated using large-area, nanofabrication methods such as nanoimprint lithography (NIL),30,36,70,54 nanosphere lithography,33,40 and nanotemplate-directed fabrication.41,42 Roll-to-roll processes that incorporate NIL are currently under development and could enable high-throughput integration of plasmonic back electrodes.71,72 We begin by discussing some of the fabrication methods for producing plasmonic back electrodes.

Metallic gratings have been extensively studied as the back electrodes of BHJ-OPVs for both inverted30,31,36,52,54 and conventional3638,48,52,7376 devices [Figs. 4(a)4(c)]. One-dimensional (1-D) gratings have the benefit of relatively simple fabrication (e.g., laser interference,39,75 NIL,3032,36,54,70,77,78 or solution-based fabrication via NP-imprinting79) and can couple light into both LSPR and propagating SPP modes. NIL is one of the most common approaches to fabricating metallic gratings as back electrodes as it is capable of fabricating large areas of nanoscale structures with great precision and low cost.77,78 NIL is carried out by the direct mechanical deformation of a resist by applying a patterned mold under pressure at elevated temperatures30,36,77,78 or with exposure to UV light.80,81 It is considered a nonconventional lithography in that it can achieve a higher resolution (sub-25 nm structures) than traditional photolithography techniques since it is not limited by the effects of light diffraction and beam scattering.70,77,78 1-D metallic grating back electrodes have been fabricated by imprinting directly into the BHJ active layer blend, where the active layer served as the resist in the NIL process, [Fig. 4(a)]3032,36 followed by subsequent metal deposition. In some instances, where it would have been deleterious to the active layer to use thermal or photocurable NIL, Li et al. developed and employed a vacuum-assisted NIL process,32 in which NIL was conducted simply by applying a mold containing the nanostructures to the active layer and placing both in a vacuum chamber at 102Torr and room-temperature.31,32 Alternatively, metallic grating electrodes have also been fabricated by depositing the active layer on top of a pre-patterned grating.37,39,82 While directly imprinting the active layer can potentially change the molecular orientation or crystallinity of the active layer due to the application of pressure and/or high temperatures (see Sec. 2.3),83,84 this potential morphological impact on device performance is not often characterized or accounted for.3032,36,54

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Fig. 4
F4 :

Examples of plasmonic back electrode structures and fabrication methods. (a–c) Nanoimprinted active layer with 1-D metallic grating as a back electrode: (a) overview of a typical fabrication route for a grating-based OPV device; (b) AFM image of an imprinted PTB7:PC70BM film;31 (c) photograph of a patterned device tilted to show the diffraction from the grating.30 (d) and (e) Corrugated back electrode fabricated on an optical adhesive with wrinkles and folds: (d) schematic cross-section of a corrugated device; (e) AFM micrograph of a surface comprising of both wrinkles and folds formed in an optical adhesive film from high compressive stress. The scale bar is 5μm.85 (f–h) 2-D corrugated back electrode fabricated through template-directed deposition of AgNPs on Ag: (f) overview of the template-directed deposition of AgNPs on Ag with subsequent conjugated polymer active layer coating; (g) SEM micrograph of a planar Ag film; (h) SEM micrograph of AgNPs on a Ag film; scale bar, same as (g).41 (i) 2-D periodic nanohole array as a back electrode.34 Figures reproduced with permission, courtesy of (a and b) 31, copyright 2012, Wiley; (c) 30, copyright 2012, ACS; (d and e) 85, copyright 2012, Nature Publishing Group; (f–h) 41; (i) 34, copyright 2010, OSA.

Two-dimensional (2-D) plasmonic electrodes can have additional benefits over 1-D grating electrodes, as discussed in the sections below, although they often require more fabrication steps than 1-D plasmonic electrodes. One type of 2-D nanostructured metallic back electrode employed in BHJ-OPVs is an array of nanoholes perforated into a metallic thin film [Fig. 4(i)].34,35,55,69,86,87 In one study, various periodic nanohole arrays were patterned by focused ion beam (FIB) milling into a 300-nm-thick Ag film (see Sec. 2.1).55 Although this type of study is very useful to gain an understanding of how periodicity affects absorption enhancements, the FIB nanofabrication route is not currently amenable to large-scale processing, which is a major drawback for incorporating these structures into real devices. Other methods of fabricating nanohole arrays in metallic films exist and are described in Sec. 3.

Another class of 2-D nanostructured metallic electrodes explored for BHJ-OPVs is corrugated metal surfaces. In one example, wrinkles and folds were formed on an optical adhesive layer by biaxially induced stress from UV exposure followed by corona discharge, and the device was constructed on the corrugated epoxy surface,85 giving each layer a textured corrugation [Figs. 4(d) and 4(e)]. Variations of nanosphere lithography88,89 have also been used for creation of corrugated surfaces. For example, one study employed hole-mask colloidal lithography,9092 in which PS beads were drop cast onto the active layer, followed by deposition of MoOx and subsequent removal of the PS beads.33 This left behind an array of holes in the MoOx; another 5 nm of MoOx was deposited as a buffer layer in the pits of the holes, followed by 200 nm of Ag, resulting in a corrugated Ag electrode.33 Another variation of nanosphere lithography was demonstrated by first creating a hole array by depositing PS spheres onto a Si substrate, partially etching the spheres using O2 plasma, evaporating Ni onto the PS-coated substrate, removing the PS spheres, and inductively coupled-plasma etching into holes left behind by the spheres.40 A negative copy of the hole array was formed using PDMS, which was then coated with P3HT:PCBM, and was finally transferred to a PEDOT:PSS/ITO substrate by stamping.40 This left a 2-D, periodic hole array in the active layer, which was then coated with Al to form the corrugated metallic electrode by filling the holes in the active layer.40 Finally, thermal evaporation of Ag through a nanoporous anodic aluminum oxide (AAO) membrane onto a metallic film has been used to create a randomly distributed 2-D array of AgNPs on a Ag film, which was then coated by the active layer by spin-coating41,42 [Figs. 4(f)4(h)].

Optical Effects of Plasmonic Back Electrodes

For 1-D metallic grating structures, phase-matching conditions can be achieved for coupling of light to a SPP when28Display Formula

where m is the diffraction order (1,2,3,), Λ is the period of the grating, λ is the free-space wavelength, εd and εm are the complex dielectric functions of the surrounding dielectric (or semiconductor) and the metal, respectively, and θi is the angle of incidence of the excitation light. The incident excitation light should have an electric field component polarized perpendicular to the grating lines in order to couple into a grating mode (i.e., either unpolarized or transverse magnetic, TM, polarization).12 It has been shown that, compared to TM polarization, for light polarized parallel to the grating lines (i.e., transverse electric, TE, polarization), there was considerably less absorption enhancement in an organic active layer-coated metallic grating relative to the same active layer material coated onto a planar metallic electrode.39,53,56,82 Therefore, the performance of a 1-D metallic grating back electrode is highly sensitive to the polarization of incident light, and for unpolarized sunlight, the observed enhancement factors in BHJ-OPV devices are less than what can be achieved for purely TM-polarized incident light [Fig. 5(a)]. This has been a large motivation for the use of 2-D metallic nanostructured electrodes, which tend to be far less sensitive to the incident light polarization state.37,54,56 However, it is also possible to overcome polarization issues associated with 1-D gratings by employing 1-D gratings with large periods (>1000nm), which can not only couple SPPs with Bloch modes [see below and Fig. 2(b)] but can also excite a photonic waveguide mode under TE polarized illumination, thereby allowing for both an in-plane propagating TM-polarized plasmonic mode and an in-plane propagating TE-polarized photonic mode to contribute to increased light trapping in the active layer.37

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Fig. 5
F5 :

Possible optical mechanisms for enhancing OPV device efficiency in the presence of plasmonic back electrodes. (a) Absorptance is highly dependent on polarization due to the transverse magnetic (TM) nature of surface plasmons; the chemical structure of APFO Green5:PCBM is shown in the inset.82 (b) Calculated active layer absorption for a Ag nanohole array plasmonic back electrode with P3HT:PC70BM as the active layer.34 (c) Resonant scattering can occur from arrays of AgNPs (d=100nm; h=120nm) on a Ag film (AgNP/Ag); the scattered light spectral response changes upon coating the AgNP/Ag with a P3HT:PCBM thin film. Dark-field scattered-light images are shown for the bare planar Ag (d) and AgNP/Ag (f) electrodes as well as for the P3HT:PCBM-coated planar Ag (e) and AgNP/Ag electrodes (g). The scale bars in (d,e,g) are the same as that in (f). Figures reproduced with permission, courtesy of (a) 82, copyright 2007, AIP; (b) 34, copyright 2010, OSA.

The range of plasmonic and photonic modes that have been observed for 1-D metallic gratings used in BHJ-OPVs are Bloch (i.e., Floquet) mode-coupled SPPs [Fig. 2(b)],3032,36,39,82,56 Wood’s anomaly,31,32 LSPRs [Fig. 2(a)],31,53 back-scattering [Figs. 5(c)5(g)],31,53 and Fabry–Pérot resonances for triangular56 and large-period gratings.37 For excitation of Bloch mode-coupled SPPs, TM-polarized incident light was used in order to observe the effect in BHJ-OPV devices. Incident angle-insensitive absorption enhancement has been observed theoretically for a 1-D triangular grating structure.56 The non-dispersive absorption enhancement was achieved by tuning “bright” and “dark” SPP modes, i.e., modes that were present for θi=0 and those that required θi>0. Tuning the grating height and fill factor (FF, base length of triangle divided by the period) were crucial to control the bright and dark modes.56 By extending the simulations to a 2-D pyramid grating structure, the absorption enhancement became polarization-insensitive as well.56

Lu et al. integrated plasmonic 1-D Ag grating structures fabricated using NIL on the back electrodes of BHJ-OPV devices incorporating an active layer of PCDTBT:PCBM with two different thicknesses (30 and 60 nm).53 They observed that the absorption enhancement factor decreased with increasing active layer thickness because a thinner active layer absorbs less light and, therefore, offers larger potential for absorption enhancement in the presence of plasmonic nanostructures. Additionally, the origin of the absorption enhancements was attributed to a combination of broadband scattering from the grating, LSPR modes near the active layer absorption edge, and SPP modes at wavelengths longer than the absorption band edge. It was shown that SPP modes were particularly sensitive to the active layer thickness and grating period due to requirements for phase matching. Parasitic absorption by the metallic gratings was also considered theoretically and was expected to account for a significant fraction of the experimentally measured absorption enhancement of the metallic grating and active layer composite structure,53 which is a common issue associated with reporting absorption enhancement factors from experimental measurements.33,37,39,41,42

Sefunc et al. theoretically investigated the active layer optical absorption enhancement that occurred for a 1-D Ag grating back electrode (having a period of 140 nm) integrated into a conventional P3HT:PCBM-based BHJ-OPV device.48 They compared the active layer absorption in a BHJ-OPV device incorporating the grating electrode to that of a planar BHJ-OPV for both TE and TM incident light polarizations and found that active layer absorption increased for both polarizations by up to 21% relative to the planar device configuration. The authors also reported that the performance of such grating electrodes exceeded that of similar gratings embedded in the PEDOT:PSS hole transport layer (i.e., a plasmonic interlayer).48

Other plasmonic back electrode structures, such as 2-D nanohole arrays in Ag, have resulted in broadband absorption enhancement experimentally55,93 and computationally34 in P3HT:PCBM films [Fig. 5(b)], particularly for thinner P3HT:PCBM films (24nm thickness)34,55,93 (Fig. 6). For thicker P3HT:PCBM films (150 nm), nanohole array back electrodes resulted in more modest absorption enhancement across the visible spectrum, with the strongest enhancement occurring for wavelengths longer than 600 nm, where the absorption coefficient of P3HT:PCBM is small [Figs. 5(b) and 6(a)].34,55,93 A heptadeca-grid quasi-periodic nanohole array was predicted to be polarization- and angle-insensitive due to the broad, diffuse diffraction rings occurring in the Fourier transform power spectrum of the nanohole array [Fig. 6(b)] compared to the periodic points occurring in the Fourier transform power spectrum of a periodic nanohole array [Fig. 6(c)].55 The quasi-periodic nanohole array was also further optimized computationally using a “cut and projection” algorithm in order to maximize the constructive interference between SPPs generated at each of the holes [Figs. 6(d) and 6(e)],93 leading to an experimentally measured absorption enhancement factor of 6 at a wavelength of 700nm [Fig. 6(a)]. Theoretical calculations of a periodic nanohole array in a Ag back electrode [Fig. 4(i)] have shown that integrated absorption enhancement factors can reach 2.12 for an optimized period of 320 nm by coupling light into a broadband short-range SPP (SR-SPP).34

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Fig. 6
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Periodic and quasi-periodic nanohole arrays. (a) Experimental absorption enhancement comparison for a square periodic nanohole array (red curve) and a heptadeca quasi-periodic nanohole array (blue curve) with a P3HT:PCBM coating (24 nm in thickness); the blue dashed curve is for the quasi-periodic array with a thicker P3HT:PCBM coating (150 nm), and the black dashed curve shows an absorptance enhancement of 1, above which the absorptance in the P3HT:PCBM-coated nanohole array is greater than that of the P3HT:PCBM-coated planar Ag. All of the enhancement factors are relative to their planar equivalents (same thickness of P3HT:PCBM).93 (b and c) SEM micrographs of a heptadeca quasi-periodic hole array (b) and a square periodic hole array (c); insets are the 2-D Fourier transform power spectra.55 (d) Proposed mechanism for absorption enhancement using a nanohole array, where constructive interference from SPPs from neighboring holes can significantly increase the light intensity at the metal/dielectric interface. (e) Simulated 2-D electric field intensity distributions in square and heptadeca nanohole arrays at four different incident wavelengths, having a 24-nm thick P3HT:PCBM coating. The calculated SPP propagation length, Λspp is indicated above the 2-D field distributions for each wavelength.93 Figures reproduced with permission, courtesy of (b and c) 55, copyright 2011, AIP; (a,d,e) 93, copyright 2013, OSA.

Random arrays of AgNPs on Ag electrodes [Fig. 4(h)] have been shown to enhance OPVs predominantly through LSPR hot spots and backscattering into the active layer.33,4042 Although these 2-D corrugated metallic electrodes should theoretically be able to support SPPs at the interface between the polymer active layer and the metal films, this has not yet been demonstrated experimentally. P3HT:PCBM-based OPV device efficiency enhancement from corrugated metallic electrodes formed on wrinkles and folds [Figs. 4(d) and 4(e)] was shown not to arise from plasmonic effects, but was attributed to refraction of light at each interface of the folded and wrinkled device leading to improved light trapping and waveguiding within the photoactive layer.85 Interestingly, this study also demonstrated significant external quantum efficiency (EQE) enhancement at wavelengths longer than the absorption edge of the P3HT:PCBM system (greater than 600% enhancement at wavelengths longer than 650 nm), which the authors suggested was due to either enhanced excitation of charge-transfer complexes or tail states of the P3HT and/or PCBM.85 This type of electronic-state enhancement in the EQE beyond the bandgap wavelength of the polymer absorber can only be readily observed experimentally in functioning BHJ-OPV devices and is challenging to predict using optical simulations alone. This highlights the need for more extensive EQE studies of BHJ-OPV devices incorporating plasmonic electrodes because optical/photonic effects may not be the only cause of enhancements in solar power conversion efficiency.

Electrical and Electronic Effects of Plasmonic Back Electrodes

Although optical effects of plasmonic electrodes have been studied thoroughly, for both back and front electrodes, studies on how plasmonic electrodes can improve the electrical or electronic properties of BHJ-OPVs have been limited, especially for plasmonic back electrodes. Several studies employing 1-D metallic gratings on the back electrode have shown improved device FFs, which the authors attributed to the nanoimprinted active layer having a larger interfacial area than the planar one, as well as the lower series resistance (Rs) of the nanoimprinted device.30,32 While this could be due to the geometry of the grating structure alone, molecular orientation or crystallinity effects that may arise from directly imprinting the active layer were not considered in detail.83,84 Such effects could give rise to increased charge mobility in the active layer, thereby reducing bulk recombination and Rs (see Sec. 2.3 on morphological effects).

However, a recent study has shown that the space-charge limit in OPVs can be overcome in devices incorporating metallic gratings.36 This was attributed to the grating structure causing a redistribution of the local exciton generation in the active layer, thus giving a shortened transport path for positive charge carriers in inverted BHJ-OPV devices [Figs. 7(a), 7(b), 8(a), and 8(b)]. The authors suggested the resulting faster collection of holes at the plasmonic electrode reduced the bulk recombination and hole accumulation, as supported by photovoltage measurements [Figs. 8(c)8(f)].36 The grating structure was shown to be more useful for the inverted device architectures, where holes are collected at the metallic grating and electrons at the transparent, flat electrode [see Figs. 7(b) and 8].36 These experiments indicate that electrical effects play an important role in designing plasmonic electrodes for BHJ-OPVs.

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Fig. 7
F7 :

Possible electrical mechanisms for enhancing OPV device efficiency in the presence of plasmonic electrodes. (a,b) Photogenerated excitons must dissociate, and subsequently, charge carriers must diffuse to their respective electrodes. Hole carrier diffusion length can be long in the inverted, planar configuration (a), but the hole carrier diffusion length can be significantly shortened when a grating is introduced to the back electrode of an inverted device (b).36 (c) The reduced hole carrier diffusion length is partly due to the spatially modified generation rate of electron-hole pairs by the presence of the nanostructures. As examples, spatially modified generation rate distributions are shown for three different back metallic electrode configurations for an amorphous Si solar cell.29 Figures reproduced with permission, courtesy of (a and b) 36, copyright 2014, Nature Publishing Group; (c) 29, copyright 2012, ACS.

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Fig. 8
F8 :

(a and b) Abnormal exciton generation obtained from simulations. The profiles show the exciton generation rate enhancement of Ag-grating-inverted devices relative to Ag-planar-inverted devices for equivalent active layer thicknesses. The unpolarized results are shown for (a) a square grating and (b) a sinusoidal grating. (c–f) Space charge limit (SCL) characteristics for (c,d) conventional (i.e., normal) OPVs and (e and f) inverted OPVs measured at room temperature: (c) and (e) are for planar conventional and inverted devices, respectively; (d) and (f) are for, respectively, conventional and inverted devices incorporating a 1-D Ag grating back electrode. The plots show photocurrent versus effective applied voltage (V0V) at different light intensities. The black lines in (c–e) indicate the dependence of photocurrent on the square-root of effective applied voltage (the expected behavior for photocurrent in the SCL region). Figure reproduced with permission, courtesy of 36, copyright 2014, Nature Publishing Group.

Coupled optical and electrical simulations have been performed for plasmonic-enhanced inorganic photovoltaics,29 but to date, relatively few such studies have been carried out for plasmonic-enhanced BHJ-OPVs. In some reports, coupled optical and electrical simulations of metallic grating back electrodes for BHJ-OPVs have shown that, in general, optical absorption enhancements tend to be canceled out by electrical charge separation reductions.38,52 However, it has been stressed that inverted OPVs can benefit more from grating electrodes because, in a planar OPV, the generation of excitons is highest towards the front electrode38,52 [anode in a conventional device; cathode in an inverted device; see Figs. 1 and 7(a)]. Since holes typically have lower mobilities in polymers than electrons in the fullerenes, in the inverted configuration, the holes have a much longer path to travel to reach the metallic anode, leading to increased hole recombination in inverted devices relative to conventional devices [Fig. 7(a)]. The presence of the grating back electrode [or potentially any of the plasmonic back electrode structures discussed here; see Fig. 7(c)] modifies the generation rate in the active layer, allowing for the holes to have a shortened path to the back plasmonic anode [Fig. 7(b)]. The elimination of the space-charge limited region in the grating-inverted OPV was the first experimental evidence that these plasmonic electrodes can have an effect on the charge carrier transport properties in BHJ-OPVs,36 highlighting the importance of coupled optical and electrical experiments and simulations for designing effective plasmonic electrodes for use in BHJ-OPVs.

Another unique electronic effect that has not yet been explored for plasmon-enhanced BHJ-OPV devices, but is, regardless, a very active area of research for plasmon-enhanced PVs, is hot carrier generation and extraction at a metal nanostructure-semiconductor interface.9499 As mentioned in Sec. 2.1, parasitic absorption by the metal is often a common problem when employing metallic nanostructures for PV applications. Instead of losing the energy absorbed by the metal to heat, it is desirable to find an approach for generating electricity from that energy. For a metal-semiconductor non-Ohmic interface, a Schottky barrier exists, which is typically a smaller energy compared to the bandgap of the semiconductor.9499 When the metal absorbs light, an electron in the metal can be excited above the Fermi level (i.e., a “hot electron,”), leaving behind a “hot hole,” and, if the energy of the incident light is greater than that of the Schottky barrier, the hot electron (hole) can be injected into the conduction (valence) band of the n-type (p-type) semiconductor, a process called internal photoemission.9499 In this way, sub-bandgap light can be absorbed by the device. Although the process is usually very inefficient for a typical metal-semiconductor interface,94,95 employing the strong plasmonic absorption by metallic nanostructures can increase the hot carrier density, leading to greatly enhanced internal photoemission efficiencies.95 This phenomenon has been studied for Si94 and metal oxides,9597 but has not yet been investigated for organic semiconductors. The generation and extraction of hot electrons or holes could be investigated in BHJ-OPV devices employing plasmonic electrodes, as a possible means to harness sub-bandgap incident light energies or parasitic absorption by the metal that would otherwise be wasted.

Morphological Effects of Plasmonic Back Electrodes

A recent theoretical study has addressed the important issue of polymer chain morphology in coupling highly anisotropic SPP waves into anisotropic polymer absorbers.58 Since single-interface SPPs have a strong out-of-plane component of the electric field, the largest absorption enhancement can be observed when the polymer chains align such that their transition dipole moment is oriented out-of-plane [i.e., in the “vertical” orientation, Fig. 9(c)].58 While most conjugated polymers tend to have optical transition dipole moments oriented along the polymer backbone chain direction [hence, transition dipoles are typically in-plane due to the edge-on and face-on orientations that most conjugated polymers take during the solution-deposition process, Figs. 9(a) and 9(b)],100104 polymers such as PVK, with the conjugation occurring on the side group rather than the polymer backbone itself, satisfy the requirement for an out-of-plane transition dipole moment.105 Additionally, polymer chains may align in the out-of-plane direction under certain circumstances, such as during electrochemical polymerization of P3HT in the vertically oriented pores of an AAO membrane, as evidenced by photoluminescence anisotropy studies.106,107 Experimental studies of the effect of molecular orientation on SPPs generated at conjugated polymer–metal interfaces are currently lacking. Such studies could help to determine if control of molecular orientation can be used as an approach to further increase BHJ-OPV efficiency enhancement factors beyond those currently observed when incorporating electrodes that support surface plasmon modes.

Graphic Jump Location
Fig. 9
F9 :

Possible morphologies of conjugated polymer crystallites. (a-c) In general, there are 3 possible configurations in which polymer chains crystallize: (a) edge-on, with the polymer backbone parallel to the substrate and the side chains perpendicular; (b) face-on, with the polymer backbone and side chains parallel to the substrate; and (c) vertical, with the polymer chains perpendicular to the substrate and the side chains parallel. (d,e) Imprinting a P3HT thin film directly with a grating has been shown to modify the typical edge-on configuration in P3HT thin films to a more vertically oriented configuration, especially along the grating direction. Figure reproduced with permission, courtesy of 83, copyright 2009, ACS.

As mentioned in the preceding sections, although the active layer is often imprinted directly prior to thermal evaporation to form a metallic grating, morphological studies (using, for example, wide-angle x-ray scattering), have not often been conducted in order to rule out contributions of improved crystallinity or molecular orientation to OPV device performance enhancements.3032 However, it has been shown that by imprinting the active layer directly, the orientation of the polymer molecules will be affected.83,84 For example, imprinting a 1-D grating from a hard Si mold into neat P3HT led to an increase in the face-on to edge-on ratio, with the polymer backbones aligning preferentially along the direction of the grating’s grooves.84 Such morphological effects can have significant implications for polymer solar cells, since the face-on orientation has been suggested to have improved charge transport across the polymer-electrode interface.84,108 Additionally, vertical polymer chain alignment was shown to occur in another study in which different mold materials were used for the imprint pattern [Figs. 9(d) and 9(e)].83 As mentioned above, vertical chain alignment could be useful for gaining further active layer absorption enhancement through alignment of the transition dipole axis of the polymer chains to the TM-polarized SPP electric fields. Therefore, these types of molecular orientation effects should be explored when directly imprinting the active layer for subsequent plasmonic back electrode formation.

Transparent electrodes are a critical component of BHJ-OPV devices, since they are required to simultaneously allow light to enter into the device, as well as to collect photogenerated electrons (inverted) or holes (conventional). Therefore, transparent electrodes must have a high transmittance, T, across the visible spectrum (T90%) as well as have a low sheet resistance Rsheet (10Ω/).43 The most commonly used transparent electrodes in various photovoltaic and optoelectronic devices are doped metal oxides, especially ITO, which tends to be costly and brittle.44,109,110 Novel transparent electrodes made by graphene,111,112 carbon nanotubes,113,114 and various nanostructured metals have been investigated in recent years as replacements for ITO. Among them, transparent metallic electrodes made from plasmonic metals (e.g., Ag, Au, Cu, Al) have attracted a lot of attention due to their unique optoelectronic properties. Some examples of metallic transparent front electrode structures are optically thin periodic nanohole arrays,45,46,115,116 random nanohole arrays,117 metallic gratings,49,59,118120 randomly distributed nanowire (NW) networks,61,121124 optically thin metal layers,125127 transparent conducting oxide (TCO)-metal-TCO multilayers,6265,128 and microgrid electrodes.66

The fabrication methods conventionally employed for metal films with periodic hole arrays have limited their widespread use as transparent electrodes. The fabrication of such structures has typically been carried out using focused ion beam milling129131 or electron-beam lithography,132,133 techniques that are relatively expensive and time consuming. NIL,45,134,135 interference lithography,86 and nanosphere lithography46,115,116 are all scalable, low-cost alternative techniques for fabricating periodic nanohole arrays [e.g., Fig. 10(a) and 10(b)] that could be employed in a roll-to-roll processing procedure as described earlier. The TCO-metal-TCO multilayers have been fabricated through sequential linear facing target sputtering for the TCO layers and thermal evaporation for the metal layer62,64,65 and have typically used Ag as the metal,6265,128 although Cu has also been studied due to its lower cost and comparable conductivity to Ag.65 Ag nanowires (AgNWs) are typically synthesized in solution and can exhibit atomically smooth surfaces with resistivities approaching that of bulk silver. As a result, AgNW meshes or networks are of great interest as transparent electrodes for solution-processed BHJ-OPVs on flexible substrates. Randomly distributed AgNW network electrodes [Fig. 10(e)] have been prepared by spin-coating,61,136 drop-casting,121 dip-coating,137 Mayer rod-coating,47,123 lamination,122,60 and spray-depositing.138140 A recent progress report on metal NW networks has described in detail the current status of the field;43 select optical, electrical, and morphological studies of these networks will be reviewed here. Transparent 1-D Ag grating electrodes [Figs. 10(c) and 10(d)] have also been prepared using NIL.49 The techniques for preparing grating, AgNW or TCO-metal-TCO multilayer electrodes described here are all scalable, which is necessary for them to be of practical use in BHJ-OPV devices.

Graphic Jump Location
Fig. 10
F10 :

Examples of plasmonic front/transparent electrodes. (a,b) Au metallic-mesh electrode with subwavelength hole array (MESH): (a) schematic of an OPV device incorporating a MESH front electrode (i.e., a PlaCSH-SC, see Sec. 3.1); (b) SEM micrograph of Au MESH electrode fabricated through large-scale nanoimprint lithography.45 (c,d) 1-D Ag periodic grating front electrode: (c) schematic of OPV incorporating grating front electrode; (d) cross-sectional SEM micrograph of fabricated OPV device with the grating, but without the top Ag cathode. The scale bar is 200 nm.49 (e–g) Ag nanowire mesh electrodes: (e) SEM micrograph of a Ag nanowire mesh;61 (f) schematic of a PEDOT:PSS-soldered Ag nanowire junction; (g) SEM micrograph of PEDOT:PSS-soldered Ag nanowires (PEDOT:PSS is blue colored). The scale bar is 4μm.123 Figures reproduced with permission, courtesy of (a and b) 45, copyright 2013, OSA; (c and d) 49, copyright 2010, Wiley; (e) 61, copyright 2013, Wiley; (f and g) 123, copyright 2013, Wiley.

Optical Effects of Plasmonic Transparent Electrodes

Numerous examples of the use of metallic electrodes with nanohole arrays as transparent electrodes for optoelectronic devices have emerged in recent years. Chou et al. first reported building a “plasmonic cavity with subwavelength hole-array solar cell” (PlaCSH-SC), whose power conversion efficiency was 52% higher than their reference ITO-based solar cells (ITO-SC).45 This PlaCSH-SC exhibited broadband absorption enhancement, leading to greater than 90% average absorption from 400 to 900 nm (compared to only 44% average absorption in the ITO-SC) as well as omniacceptance, i.e., having minimal dependence on polarization and incident angle.45 The total reflectance from the PlaCSH-SC remained <0.4 for all wavelengths, angles, and polarizations; for the ITO-OPV, the reflectance was strongly dependent on wavelength, incident angle, and polarization, reaching values between 0.5 and 1.0. For efficiently collected scattered light, the omniacceptance behavior of this PlaCSH-SC increased the efficiency enhancement to 175%, with a remarkable efficiency of 8% for a P3HT:PCBM-based device.45 Chi et al. applied a similar periodic nanohole array in Al as a front electrode for conventional silicon solar cells and achieved an excess photocurrent density near 190% of the normal current density of a standard solar cell.132 In addition, plasmonic electrodes consisting of nanohole arrays have also been used as transparent electrodes in organic light-emitting diodes (OLEDs). Ding et al. fabricated a novel PlaCSH-OLED with a 1.75-fold higher external quantum efficiency and light-extraction efficiency than a control ITO-OLED.134 Moreover, this kind of structure was also proposed for use in surface-enhanced spectroscopy141 and surface plasmon resonance sensing.142,143 Although the periodicity of nanohole arrays plays a very important role in their plasmonic properties,35,129,131,144 random nanoporous metal structures have also shown promising plasmonic properties and can be achieved by large-area dealloying methods.145,146 However, this type of random nanoporous metal has not yet been employed in BHJ-OPV devices. Additionally, the particular photonic/plasmonic modes or optical mechanisms associated with periodic nanohole arrays that could contribute to optoelectronic device performance improvements have not yet been identified comprehensively.

An intriguing property of metallic electrodes with periodic nanohole arrays that could contribute to the optical mechanisms giving rise to absorption enhancement in OPVs is extraordinary optical transmission (EOT), which was first discovered by Ebbesen et al.147 For EOT, it is believed that the incident light is first coupled into SPPs on the surface of the nanoporous metal film, then transmitted through the nanoholes and reradiated as light from the other surface, resulting in a higher transparency than predicted by traditional aperture theory.129131 Besides the higher transparency at certain wavelengths caused by this effect, the trapping and localization of light by SPPs on the surface of the film could increase the interaction time between the light and the active layer in photovoltaic devices and thus improve the absorption efficiency. EOT was first observed for periodic hole arrays perforated in optically thick metal films (i.e., thickness greater than 5 times the skin depth of the metal), whereby the incident light first coupled into SPPs on the front side, then propagated through the holes and reradiated as light via SPPs on the back side.129131,147,148 In this case, the SPPs on both sides of the perforated metal film were considered to be uncoupled.149 It was shown that the transmission of hole arrays increased exponentially for decreasing Ag film thicknesses from 800 nm to 350nm while the EOT peak wavelength remained relatively constant.149 Below these metal thicknesses, the transmission no longer increased exponentially with decreasing Ag film thickness and a red shift and broadening of the peaks in the transmission spectra were observed.149,150 For such periodic hole arrays in optically thick metal films, although the transmission was greatly enhanced relative to the expected transmission as a result of EOT (transmission efficiency larger than unity129), the absolute transmittance of the structure was still too low for use as transparent electrodes (<20%).129131,147,148

However, more recently, EOT in hole arrays in optically thin metal films (i.e., thicknesses less than 1 to 3 times the effective skin depth of the metal) has been investigated, although the EOT mechanism is slightly different compared to the thicker metal films due to the coupling of SPP modes on both side of the perforated film.148155 For optically thin metal films with periodic nanohole arrays, SPPs on both sides of the film interact before transmitting through the holes, giving rise to both long-range SPPs (LR-SPPs) and SR-SPPs.34,148 In some studies, the transmission has been shown to be reduced relative to planar metal films of equivalent thicknesses.153,154 However, although there is typically a dip in the transmission spectrum from such nanohole arrays, there is usually also a peak at longer wavelengths giving rise to enhanced transmission, particularly at NIR frequencies, which accounts for over half of the solar spectrum.148,155 The optical properties of the nanohole arrays can be tuned based on the period and shape of the holes, and, if tuned properly, can give rise to enhanced transmission within certain wavelength regimes, which could allow nanohole arrays to be useful as ITO alternatives for organic optoelectronics if designed carefully. However, the usefulness of EOT in optically thin perforated metallic films is sometimes discounted since planar metal films below 30nm can already exhibit high transparency.129 Additionally, whether or not EOT effects are useful in BHJ-OPV devices incorporating plasmonic nanohole array transparent electrodes has yet to be experimentally verified.

Further, when nanohole arrays are filled and coated by absorbers, it has been shown that the metal undergoes an anomalous transparency in a region where the metal should be opaque.156,157 This transparency, which is separate from the EOT effect, occurs at wavelengths slightly red-shifted from the absorption peak of the absorbing material. This phenomenon, called absorption-induced transparency (AIT), is still not fully understood but is proposed to be due to either coupling to an SPP156 or a change in the imaginary part of the propagation constant of the combined hole-absorber “waveguide.”157 The AIT phenomenon has also not yet been explored for use in BHJ-OPVs, but in cases where nanohole arrays are used as transparent electrodes, AIT could potentially play an important role in increasing the absorption enhancement factor in the active layer. In addition to exhibiting unique optical properties, metallic electrodes consisting of nanohole arrays can exhibit lower resistivity compared to ITO, making them viable transparent plasmonic front electrodes for OPV applications.45

Semitransparent or optically thin planar metal electrodes125127,158 (formed directly by thermal evaporation) exhibit beneficial optical properties for transparent front electrode applications that can contribute to improved optoelectronic device performance. For example, Neutzner et al. built an inverted P3HT:PCBM solar cell with an 8-nm thick Ag film which acted as the transparent front electrode and a 100-nm Ag film as the back electrode.125 The device performance was improved by taking advantage of light trapping due to the resonant nanocavity effect (between the front and back electrode) and the low Rs. In this way, the short-circuit current density was increased by 84% and the power conversion efficiency was doubled compared to a comparable device with a regular ITO transparent front electrode.125

Nanostructured multilayers are also an intriguing prospect for harvesting solar energy in BHJ-OPV devices. Super absorbers consisting of metal-insulator-metal (MIM) nanostructures fabricated by Aydin et al. have been shown to result in broadband light absorption over the whole visible spectrum with an absorbance of 71%.133 Additionally, opto-fluidic and Raman scattering studies of a “quasi-3D” plasmonic crystal with a polymer layer placed in between a planar gold film and a gold nanohole array together with recessed gold disks indicated significant potential for the use of such multilayer structures as transparent or composite electrodes in OPVs.135

For 1-D plasmonic grating transparent electrodes, several optical modes have been shown to be supported: symmetric and antisymmetric SPP MIM modes (TM polarization) as well as photonic MIM waveguide modes (TE polarization),49,118120 which could be excited from scattering off of AgNWs,49 cavity modes,119 and LSPRs from individual AgNWs.49 Crossed AgNWs and crossed metallic gratings can also exhibit unique cavity resonances in multilayer formats. Yu et al. have reported the fabrication (using NIL) and optical properties of a double-layer metal grating structure consisting of two layers of Au gratings (each with period of 190 nm) separated by a layer of 200-nm thick PMMA.159 Compared with single-layer metal wire grid polarizers, Yu et al. suggested that the resonance between the two metal gratings can help control the polarization dependence of transmitted and reflected light from the gratings.159 Such multilayer structures may be of interest to enhance the polarization-dependent optical properties of transparent plasmonic electrodes. Studies on randomly distributed AgNW networks typically have not reported these types of resonant, waveguide, or SPP modes;60,61,121123 rather, the focus of the optical studies has been to maximize transmittance relative to ITO-coated substrates. The shadowing of active layers by NW networks can occur at high area fractions; therefore, in order to maximize the number of connections between NWs while maintaining low area fractions, it is necessary to maximize the aspect ratio of the NWs. Additionally, AgNW meshes for BHJ-OPV applications should ideally maximize haze (i.e., percentage of light forward-scattered by more than 2.5 deg relative to the unscattered incident beam), resulting in an increased optical path length through the active layer, leading to improved active layer absorption.43,138

Electrical Effects of Plasmonic Transparent Electrodes

In addition to the broadband, omniacceptance of the PlaCSH-SC described in the previous section, the PlaCSH electrode (for a hole diameter of 175 nm) also exhibited high T (81% peak transmittance) and low Rsheet (2.2Ω/), both of which are necessary for replacing ITO.45 However, although the peak T was high, the overall T ranged from 55% to 80% across the visible spectrum, which is still quite low compared to that of ITO (>80% across the visible spectrum). Another type of nanohole array fabricated by nanosphere lithography showed an optimized Rsheet of 8Ω/ with an average transmittance of 77% from 300 to 1200 nm.46 Further optimization of the nanohole arrays is necessary to increase T while maintaining the low Rs of the transparent metal films.

One study compared AgNWs on glass and PET substrates with ITO on glass and PET substrates and showed that, although the transmittance was slightly better for ITO/glass and ITO/PET substrates than the AgNW/substrates, and the Rsheet was comparable between ITO/glass and AgNW/glass substrates (10Ω/), the AgNWs/PET had a significantly lower Rsheet (13Ω/) than that of the ITO/PET (46Ω/).61 Further, the AgNWs/PET only showed an increase in the Rsheet of 6% after 1000 bend tests, whereas the Rsheet of the ITO/PET increased by 36% after being bent 1000 times, demonstrating that AgNWs outperformed ITO in terms of mechanical stability for flexible devices.61

The surface roughness of AgNW networks is reported to be responsible for low shunt resistances in OPV devices.124 To correct for this, planarization of the rough electrode surface by means of a thick buffer layer has been proposed.124 However, regardless of the amount of roughness of the AgNW mesh, the void regions between individual NWs must be filled in order to create a competitive transparent conducting electrode. These void regions act like pores that reduce conductivity and charge extraction properties of the electrode. Ajuria et al. prepared OPVs using a AgNW mesh as the transparent electrode with a thin layer of Ag (5 to 10 nm) sputtered on top of the AgNW mesh, and a buffer layer of ZnO to fill all gaps between AgNWs and create a continuous electrode for charge extraction and collection.124 This created a quasicontinuous layer that performed as a void-bridging conductor. Their results suggested that a supporting layer is needed between adjacent AgNWs in order to provide the large transverse conductivity needed to collect all of the photogenerated charges.

AgNW arrays and metallic films with nanohole arrays seem to be very promising alternatives to ITO for BHJ-OPV devices. Although Ag is more expensive than In per-gram, NWs can be synthesized and deposited using low-cost, solution-based techniques, hence providing optoelectronic devices fabricated with AgNW transparent electrodes with reduced energy payback times relative to radio-frequency-sputtered ITO electrodes.160,161

Morphological Effects of Plasmonic Transparent Electrodes

Since the transparent electrode is often used as the base electrode on which BHJ-OPV devices are fabricated, nanostructured metallic transparent electrodes usually do not influence the morphology of the polymer active layer. However, the morphology of the transparent electrodes can be influenced by plasmonic effects. For instance, a recent study has demonstrated that AgNWs can be welded together by employing their plasmonic absorption, leading to an increase in the local temperature which allowed their junctions to fuse together.121 In that study, the authors exposed a AgNW network to a tungsten-halogen lamp with a power density of 30W/cm2 for 60 s and observed a change from discrete AgNWs before illumination to welded AgNW junctions after illumination. The process was considered self-limiting because the heating and subsequent recrystallization was spatially limited to the junction between AgNWs. This method can be very useful for improving the Rsheet of AgNW networks without heating the underlying substrate or active layer. In addition to optical welding, nanosoldering of AgNW networks has also been demonstrated by Mayer rod-coating with a PEDOT:PSS layer [Figs. 10(f) and 10(g)].123 Upon drying, the PEDOT:PSS coating strongly joined the AgNWs together at their junctions. Long AgNW-PEDOT:PSS composite electrodes exhibited between 80% and 90% T across the visible spectrum with Rsheet values of 25 to 50Ω/, maintaining low Rsheet values over 20,000 cyclic bending tests and 5% to 10% stretching.123

While Interlayers incorporating discrete metallic NPs have been studied extensively in recent years and there are numerous reviews on the topic,162167 interlayers consisting of continuous metallic nanostructures, such as the gratings shown in Fig. 3(c) or nanohole arrays, have not been studied as extensively. Typically, when plasmonic electrodes are incorporated into interlayers, the hybrid metallic-interlayer structures serve as both the electron- or hole-selective layer as well as the front transparent electrode. Combined plasmonic interlayer/transparent electrode structures have typically employed 1-D49,50,168170 or 2-D168 gratings. In these cases, since the hybrid plasmonic electrode-interlayer serves as the transparent electrode as well, the devices benefit from both the plasmonic effects (as described in Secs. 2 and 3) and the elimination of ITO. Kang et al. fabricated these types of interlayer structures using NIL with reactive ion etching to break-through the trenches of the grating in the resist, followed by thermal evaporation and subsequent lift-off procedures prior to spin-coating the interlayer material (PEDOT:PSS).49 For their NW grating structure, the authors observed surface plasmon modes in an MIM structure under TM polarization, as well as broad absorption enhancement in a CuPc/C60 bilayer active layer for wavelengths greater than 750 nm over a range of different periods, which the authors attributed to LSPRs from individual NWs.49 Under TE polarization, the absorption enhancement was attributed to scattering from the NWs coupling light into photonic waveguide modes.49

In some instances, plasmonic nanostructures have been embedded in interlayers, in which a front transparent electrode was still employed (typically ITO). These structures have been demonstrated for 1-D gratings,48,67 circular gratings,171 nanotriangles,172,173 nanodisks,174 and NW arrays.51 Nanosphere lithography has typically been used to fabricate ordered arrays of nanotriangles on a PEDOT:PSS-coated ITO layer,172,173 and solution-based AgNWs have been used between the PEDOT:PSS and the P3HT:PCBM layers (also incorporating ITO as the transparent electrode), leading to a 1.18 enhancement factor in the efficiency of conventional devices incorporating these types of plasmonic interlayers.51 The majority of studies to-date on plasmonic interlayers incorporating continuous metallic nanostructures have been computational, as opposed to studies of interlayers consisting of discrete metallic NPs, which have been both experimental and computational.162167 Further experimental studies on plasmonic electrodes as interlayers are necessary to determine if these structures can be beneficial for enhancing the performance of BHJ-OPVs.

A variety of different plasmonic, photonic and plasmonic-photonic hybrid modes supported by plasmonic electrodes have been demonstrated to contribute to improved bulk-heterojunction organic photovoltaic (BHJ-OPV) device performance through increased light trapping and active-layer absorption enhancement. Mode types that have been identified include surface plasmon polaritons, localized surface plasmon resonances, Bloch (i.e., Floquet) mode-coupled SPPs, Wood’s anomalies, broadband and resonant Rayleigh scattering, and Fabry–Pérot resonances. From studies to date, it is not apparent that a particular mode type is substantially better for BHJ-OPV device applications than the others. However, depending on the device architecture, placement in the device stack, and active layer material properties, it is clear that certain modes will play a more important role in enhancing the optical properties of devices incorporating plasmonic electrodes. Therefore, the need for a particular type of plasmonic electrode that can support particular mode types should be assessed on a case-by-case basis. Furthermore, parasitic absorption in plasmonic electrodes is omnipresent and must be considered alongside the potential optical benefits of plasmonic electrodes for BHJ-OPV applications.

Electrical and electronic effects caused by plasmonic electrodes such as changes in series or shunt resistance, reduced active layer space-charge effects, shortened charge carried collection lengths, and enhancements in photocurrent beyond the bandgap wavelength of the active layer absorbers are typically only observed experimentally in functioning BHJ-OPV devices, and are challenging to predict using optical simulations alone. Therefore, there is a need for more extensive external quantum efficiency and photocurrent studies, as well as coupled optoelectronic device simulations of BHJ-OPV devices incorporating plasmonic electrodes because optical/photonic effects may not be the only cause of enhancements in device performance parameters. Such studies could aid in designing high-performance, multifunctional plasmonic electrodes for use in BHJ-OPVs. Inverted BHJ-OPV devices benefit significantly, both optically and electrically, from the use of integrated plasmonic back electrodes. Additionally, studies of molecular orientation and crystallinity changes arising from the incorporation of plasmonic electrodes into BHJ-OPV devices are not common. Such studies could help determine if control of the molecular orientation can be used as an approach to further increase BHJ-OPV efficiency enhancement factors beyond those currently observed when incorporating plasmonic electrodes.

List of Abbreviations of BHJ-OPV Materials

  • BHJ-OPV: bulk-heterojunction organic photovoltaic

  • PEDOT:PSS: poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)

  • ITO: tin-doped indium oxide

  • PTB7: poly({4,8-bis[(2-ethylhexyl)oxy]benzo[1,2-b:4,5-b’]dithiophene-2,6-diyl}{3-fluoro-2-[(2-ethylhexyl)carbonyl]thieno[3,4-b]thiophenediyl})

  • PC70BM: [6,6]-phenyl-C71-butyric acid methyl ester

  • PS: polystyrene

  • PDMS: polydimethylsiloxane

  • P3HT: poly(3-hexylthiophene-2,5-diyl)

  • PCBM: [6,6]-phenyl-C61-butyric acid methyl ester

  • PCDTBT: poly[N-9’-heptadecanyl-2,7-carbazole-alt-5,5-(4’,7’-di-2-thienyl-2’,1’,3’-benzothiadiazole)]

  • PVK: poly(9-vinylcarbazole)

  • PMMA: poly(methyl methacrylate)

  • PET: poly(ethylene terephthalate)

  • APFO Green5: poly[9,9-dioctyl-9H-fluorene-alt-2,3-bis[4’-(2’-ethylhexyloxy)phenyl]-5,7-di-thiophen-2-yl-thieno[3,4-b]pyrazine]

  • PBDTTT-C-T: poly{[4,8-bis-(2-ethyl-hexyl-thiophene-5-yl)-benzo[1,2-b:4,5-b′]dithiophene-2,6-diyl]-alt-[2-(2′-ethyl-hexanoyl)-thieno[3,4-b]thiophen-4,6-diyl]}

  • PCPDTBT: poly[2,6-(4,4-bis-(2-ethylhexyl)-4H-cyclopenta[2,1-b;3,4-b’]dithiophene)-alt-4,7(2,1,3-benzothiadiazole)]

  • PTPTBT: poly({4,4,9,9-tetrakis(4’-hexylphenyl)-2-thiophen-2-yl-benzo[1”,2”:4,5; 4”,5”:3’,4’]dicyclopenta[1,2-b:1’,2’-b’]dithiophene} {5,7’-(4’-2-thienyl-2’,1’,3’-benzothiadiazole)})

  • ICBA: indene-C60 bisadduct

  • CuPc: copper (II) phthalocyanine

  • PTCBI: 3,4,9,10-perylenetetracarboxylic bisbenzimidazole

This work was supported through funding provided by NSF IGERT Grant No. 0903661, NSF Grant No. DMR-1309459, and Rutgers Aresty Undergraduate Research Center.

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