The fabrication of flexible hybrid electronics involves depositing ink onto a substrate using micro-dispensing techniques, including direct ink write processes. In most cases, the ink comprises solvents, binders, and nanoparticle material. To achieve the desired printed film characteristics, the deposited ink must be treated to evaporate the solvents and binders and melt, or sinter, the nanoparticles to form a continuous film. Laser sintering is a method for achieving this process for flexible hybrid electronic production. An incident laser beam is directed onto the printed film’s surface to sinter the particles rather than alternative thermal processes. The laser sintering parameters vary with the ink film composition, substrate, and film thickness. This study uses different laser systems, film compositions, and substrates to achieve the optimal laser sintering parameters for the desired application. The inks studied include silver, doped barium titanate, and silver-palladium on glass, polyimide, and alumina substrates. This work aims to develop sintering parameters for flexible hybrid electronics fabrication on the International Space Station.
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