Extreme Ultraviolet Lithography (EUVL) is in high volume manufacturing (HVM) for the 7nm node, and a high-NA system for future 3nm nodes is currently in development. However, current Ta-based EUV masks have limited imaging performance due to mask 3D effects, so there is an urgent need for new advanced EUV masks. In this study, we propose a platinum tungsten (Pt-W) alloy as an alternative absorber material with advantages in both imaging performance and EUV mask manufacturing process. Since Pt is a material with both a low refractive index for phase shift effect and a high extinction coefficient for high absorption of EUV light, it shows improvement in imaging performance and mitigation of mask 3D effect (M3D). In order to improve the difficult etching properties of Pt, W was introduced as an alloy material, and a fluorine-based gas was selected as the etching gas. Through the PROLITH 2020b simulation tool, we found that the Pt-W alloy exhibits higher NILS and mitigates non-telecentricity compared to Ta-based absorbers. We also evaluated the etching properties of Pt-W alloy thin films using CF4/Ar gas. As a result, it was confirmed that the etch rate of PtW was about 1.86 times higher than that of Pt, and a platinum tungsten alloy pattern having a high sidewall angle was obtained. In conclusion, Pt-W alloy can be applied as the EUV mask absorber capable of fine patterning while improving the imaging performance.
We improved EUV mask imaging performance through phase and amplitude optimization between 0th and 1st diffraction orders. A specific phase difference between the 0th and 1st diffraction orders can reduce the aerial image split and then improve the imaging performance. The optimum phase difference is 27 degrees in the 14 nm HP L/S pattern and 36 degrees in the 12 nm HP L/S pattern. This effect becomes more evident with the amplitude balancing between the two diffraction orders.
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