Nickel-based superalloys are widely used in aviation, aerospace, energy, petrochemical and other industrial fields due to their excellent high temperature strength, oxidation and corrosion resistance, excellent creep and fatigue resistance. However, there are many problems in the traditional processing methods, such as tool wear, thermal/mechanical damage of materials and so on. These problems limit the processing ability of micro structures and complex surfaces, making it difficult to process nickel-based superalloy components with high quality. Laser processing has the advantages of high precision, non-contact and green, which has become an effective means of nickel-based superalloy surface processing. In this paper, a new process of rotational multi-beam coupled nanosecond laser processing was used to study the groove cutting of nickel-based superalloy with variable defocus amount. The morphology and structure of the groove were observed and analyzed by laser confocal microscope and scanning electron microscope. The results show that the groove width is the smallest and the groove depth is larger when the defocus amount is -1.0mm, and the laser energy density is larger when the defocus amount is close to -1.0mm, and a relatively high adhesion layer is formed between the groove edge and the unmachined surface. By analyzing the groove straightness under different defocus amounts, the groove straightness first decreases and then increases, and the straightness is the smallest at -1.0mm, indicating that -1.0mm defocus position is a relatively suitable processing position. The research work can provide process guidance for the laser processing application of nickel-based superalloys.
Silicon carbide fiber reinforced silicon carbide ceramic matrix composites (CMC-SiCf/SiC) have been widely used in aerospace and other fields due to their excellent properties such as high hardness, oxidation resistance and high temperature resistance. Different from the traditional machining methods, laser processing technology has great application prospects in CMC-SiCf/SiC. In this paper, the single-pulse ablation test and multi-pulse cumulative ablation test of CMC-SiCf/SiC were carried out by femtosecond laser at different powers with a wavelength of 1035 nm. A series of experiments were designed to process the ablation pits on the material surface. The diameter of the ablation pits was observed by laser confocal microscope. The variations of the ablation threshold of CMC-SiCf/SiC surface under different pulse energies and pulse numbers were studied. The results show that the multi-pulse ablation threshold of CMC-SiCf/SiC decreases with the increase of pulse number, and there is a significant cumulative effect. The multi-pulse ablation threshold of CMC-SiCf/SiC is mainly related to the number of pulses, which is determined by two parameters: accumulation factor and single-pulse ablation threshold. The single-pulse ablation threshold of CMC-SiCf/SiC is 1.1914 J/cm2, and the accumulation factor is 0.6245. In femtosecond laser processing, the pulse accumulation effect has a significant influence on the ablation of hard and brittle material CMC-SiCf/SiC. This study can provide technical guidance for process optimization.
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